Web Apps Just Delivered

See inside your operation.
Act before it stops.

WAJD Group connects sensors, machines, robots and quality systems across FMCG, automotive, pharma, life sciences and cyber, then turns what they report into decisions your teams act on.

Talk to us See how we work

Where to start Example data

Sensors on every asset

Pumps, boilers, pressure vessels, silos.

Every asset reports its own health. Pick a machine, then open it to watch its sensors feed a live view of what needs attention, and when.

Click a machine to look inside

Mechanical74%
Thermal91%
Electrical87%
Pump set
Illustration

Live sensor view

asset health score

Illustration with example data

Why WAJD

Data shows what happened. We find out why.

Our people have delivered for FTSE 100 and FTSE 250 organisations across FMCG, automotive, retail, consultancy and education. We know how these businesses actually run, so our insight comes from the process, not just the data.

  • Inside the operationNot just the dashboard.
  • Process firstThen intelligence, where it pays.
  • Insight you can act onNot another report.
Scattered data points become a connected process, revealing where the real delay is The data The process Order Make Check Ship Invoice The delay is here

Where our insight comes from

We read the operation itself.

Not just the dashboard. We gather insight from connected systems, sensors, robots and cameras on the factory floor, inside quality systems that hold up and governance that proves every step.

Connected systems

ERP, MES, finance and supply records joined up, so one decision sees the whole flow.

Sensors

Temperature, vibration, pressure, current and flow, read straight from the line over OPC UA, Modbus and MQTT.

Read the case study

Robots and cells

Arms, delta and SCARA robots, conveyors and AGVs, with cycles, utilisation and faults in one view.

Read the case study

Vision inside the factory

Cameras on the line scoring surface defects, fill level, labels and seals as product is made.

Read the case study

Robust quality systems

Checks at every station, SPC with Cp and Cpk, automatic holds and full batch genealogy.

Read the case study

Governance

Rules people switch on, an audit trail that cannot be edited, and a gate before any action that matters.

Read the case study

One platform for the operation

Every signal. One source of truth.

Open and neutral. We connect what you already run, from the sensor on a pump to the ERP, give every reading its context, and turn years of plant history into decisions people act on.

WAJD Industrial IntelligenceRuns at the edge, in your cloud or in ours
Connect and contextualiseCollect from any source, clean it, and tag every reading to its asset, line and batch.
Deep dataYears of high-resolution history kept in context, so slow patterns finally show.
AutotwinsNetwork, asset and agentic twins that build, sync and check themselves.
Models and reasoningPhysics, statistics and learned models, read by reasoning models that explain the why.
Agents and governanceAgents act inside written rules. People approve. Every step is on the audit trail.

Views for every roleOperatorEngineerQualityMaintenanceLeadership

Sensors and IIoT
PLCs and SCADA
Plant historians
Edge gateways
Robots and cameras
MES and quality
ERP and cloud apps

Selected outcome

Remote monitoring

Example insight

Pump P-104: bearing vibration up 38% over nine days. Inspect within two shifts, before it trips the line.

Illustration with example data

  • Open, no lock-inOPC UA, MQTT, Modbus and REST in. Open APIs out. Your data stays yours.
  • Edge to cloudReads stay close to the machine; history and models scale where you choose.
  • Governed by designPermissions, usage and cost visible, and every automated step recorded.

Sectors

Where we step in.

We go deep in a few industries rather than thin across all of them. Each one has work behind it you can read.

FMCG and food

Recall answered in seconds, supplier risk watched continuously, and less waste between line and shelf.

Food recall case studySupplier risk case study

Automotive

Lines that warn before they stop, secure OT for new EV plants, and production data people trust.

EV plant OT case studyLine resilience case study

Pharma and life sciences

Audit-ready manufacturing, batch genealogy in seconds, and GMP records that stand up to inspection.

Pharma audit case study

Cyber and OT security

Alerts triaged around the clock with people in control, and plant defence that predicts the consequence, not just the attack.

Cyber agent case studyHERMES-OT research

Value outcomes

What changes when we step in.

Three examples, before and after, with exactly where each one stands today.

Accountancy

UpBasis: a practice run by fewer people

Built for a practice of three people serving 700 clients, so the work can be run by one.

Before

  • 700 clients, 700 different spreadsheets, typed in by hand
  • Figures re-keyed into accounts and tax returns
  • Records chased by email and phone, one client at a time
  • Errors found late, at review

With UpBasis

  • Any spreadsheet layout imported, every figure traced to its cell
  • Accounts, corporation tax, VAT and self assessment prepared by tested rules
  • Reminders drafted on a cadence tied to each deadline
  • A qualified person approves; the client signs online

Where it stands: live at upbasis.wajd.co.uk. No filed figure comes from a language model, and any change after approval sends the job back for review.

Manufacturing

WAJD Forge: the factory floor without the clipboard

One system from raw material to cash, fed by the machines rather than by people.

Before

  • Production counts and downtime written on paper
  • OEE worked out in a spreadsheet at the end of the week
  • Supplier risk checked once a year
  • Invoices matched to orders and deliveries by hand

With Forge

  • Machine data read from the line over Modbus and MQTT
  • OEE, downtime and takt time calculated live, line by line
  • Every supplier scored continuously on risk
  • Orders, deliveries and invoices matched automatically

Where it stands: running end to end on a simulated two-line plant, with finance, quality and predictive maintenance. Open to design partners.

Industrial cyber defence

HERMES-OT: from detecting the attack to predicting the consequence

Intelligence that reasons about what an attack on a plant will do next, with a fixed safety gate before any action.

Before

  • An alarm goes to an analyst, often at night
  • A fixed playbook: isolate the equipment, whatever the cost
  • The physical consequence is judged under pressure

With HERMES-OT

  • Compact reasoning models predict the consequence on the process
  • A digital twin checks the action against the plant
  • A deterministic gate blocks anything unsafe before it reaches control

Where it stands: published research with a working prototype. In our first simulation of 500 attack scenarios, unsafe recommendations fell from 14% with a fixed playbook to under 1%. This is early and simulated, by our own team; independent testing is next. Read the paper

Consultancy

We find the value,
then we deliver it.

Small senior teams who start with the outcome, prove it early on real data, and stay until it holds up in the operation.

Value discovery

We map the operation, find where intelligence and automation pay back, and price the outcome before anything is built.

Process automation and agents

Repeated work taken off people, with clear ground rules, an audit trail of every action and a person in charge.

Platforms, built and run

Software with automation and intelligence inside, designed with your people, shipped to live and looked after once it is there.

Cyber and OT security

Assessment, hardening and response across IT and the plant floor, including intelligent systems: data leaks, prompt injection and misuse.

Operations and supply chain

Digital twins that build themselves, early warning on the line, and supplier risk watched continuously.

People and adoption

Training and change support for your people, so the value holds after we leave.

Proof, not promises. Every method we recommend already runs in our own platforms.

How we deliver

From idea to live, delivered.

01

Discover

We learn the problem, the people and the data before we suggest any technology.

02

Prototype

A working version in your hands early, so decisions rest on something real.

03

Go live

Security checks, tests and a safe release, with a way back if anything goes wrong.

04

Run

We watch it, measure it and keep improving it, or hand it over to your team.

Case studies

The work, measured by what changed.

Quality systems, vision

Quality checked on the line, not after the batch

Sensors and cameras at every station, automatic holds and one-query traceability.

Sensors, robots

A line that reports its own health

Machines, sensors and robots read from the line, drift flagged before the limit.

Governance

Automation you can audit

Rules people switch on, an audit trail that cannot be edited, and a gate before every action.

Cyber security, autonomous agent

A cyber agent that triages while your analysts sleep

A glass-box defensive agent that detects, triages and responds, with people in control.

Supply chain risk

Continuous supplier risk across thousands of vendors

Always-on monitoring across cyber, financial and ESG signals instead of slow, point-in-time checks.

Manufacturing resilience

Early warning that keeps the line running

Plant and supply signals turned into early warning, so disruption is absorbed before it stops production.

Pharma, ISA-95, GMP

Audit-ready pharma on the ISA-95 stack

Tamper-evident audit chains, batch genealogy and recall traces in seconds.

Food, Purdue model, HACCP

Oven to ledger on the Purdue model

HACCP as gated steps and a recall drill that answers itself in seconds.

Automotive EV, IEC 62443

Zones and conduits for a small EV plant

One hardened conduit into OT and segmentation the plant can show, not describe.

Insights

Thinking from the WAJD team.

Industrial intelligence

Autotwins

Digital twins that build themselves, check themselves and act.

Supply chain

N-tier supplier concentration

How much of your supply chain you can actually see, and where the hidden single points of failure sit.

Cyber defence

HERMES-OT

From detecting the attack on a plant to predicting its consequence.

All insights

About WAJD Group

Small senior teams who own the result.

WAJD Group closes the gap between strategy and delivery. We build and run our own products, and we bring that same standard to client work: clear thinking, secure foundations and software that earns its place.

Integrity by default

Secure, compliant and honest, even when it is the harder path.

Engineering rigour

Built to standards that survive scale, audit and time.

Outcome ownership

We measure ourselves by your results, not our activity.

Questions

Questions, answered.

What does WAJD stand for?

WAJD stands for Web Apps Just Delivered. We step into FMCG, automotive, pharma, life sciences and cyber operations with industrial intelligence, and deliver measurable value.

Why work with a team that runs its own products?

Because every method we recommend is already in use on products real people rely on. You get advice tested in production, not just in a demo.

How do you keep autonomous agents safe in production?

Agents work inside written ground rules, every action is recorded in an audit trail, people approve anything that matters, and there is always a way to stop and roll back.

What kind of organisations have your people worked with?

Our people have delivered technology, transformation and operations programmes for FTSE 100 and FTSE 250 organisations across FMCG, automotive, retail, consultancy and education. That is why our insight comes from how the business runs, not just its data.

Can we start small?

Yes. Most work starts with one problem and a working prototype. You decide whether to go further once you have seen something real.

Talk to us

Tell us the outcome you need.

A few lines by email are enough: your sector, the problem, and what good would look like.

hello@wajd.co.uk